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Relays

A relay is an electrically operated switch. A small control current energizes an electromagnet, which physically moves a set of contacts to switch a separate, often much higher-power, circuit. Relays are the bridge between low-power control electronics and high-power loads — and they are essential components in antenna switching, transmit/receive changeover, and power distribution in ham radio stations.

What you will learn: How an electromagnetic relay works, the meaning of normally open and normally closed contacts, relay contact configurations, the flyback diode and why it is mandatory, and the relay applications most common in ham radio.

How Relays Work

Inside a mechanical relay, a coil of wire is wound around an iron core. When current flows through the coil, the core becomes an electromagnet that attracts a spring-loaded metal arm called the armature. The armature moves and pushes a set of electrical contacts from one position to another. When the coil current stops, the spring pulls the armature back to its resting position.

The coil circuit and the contact circuit are completely isolated from each other electrically. The only connection between them is magnetic force. This isolation allows a 5 V logic signal to switch a 240 V electrical circuit, or a microcontroller output to control a 30 A antenna feed — with no direct electrical connection between the two.

Schematic showing a relay coil driven by a transistor with a flyback diode across the coil

A relay driven through a transistor switch. The flyback diode across the coil protects the transistor from the inductive voltage spike when the relay de-energizes.

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Contact Types: NO, NC, and Common

A relay's switching contacts have specific names based on their state when the relay coil is not energized (the relay is at rest).

  • Common (COM): The contact that moves. It connects to either NO or NC depending on whether the relay is energized.
  • Normally Open (NO): The contact that is open (disconnected) when the relay is at rest. When the relay energizes, the armature closes the circuit between COM and NO.
  • Normally Closed (NC): The contact that is closed (connected to COM) when the relay is at rest. When the relay energizes, the armature breaks this connection.
Example: A relay controlling an antenna changeover. COM connects to the radio. NO connects to the transmit antenna. NC connects to the receive antenna. At rest (relay not energized), the radio connects through NC to the receive antenna. When transmitting, the relay energizes: COM moves to NO, connecting the radio to the transmit antenna. When the relay de-energizes, it springs back to the receive antenna.

Relay Configurations

Relays are described by the number of poles (separate contact sets) and the number of throws (positions each pole can connect to).

Designation Meaning Contacts Typical Use
SPST Single Pole Single Throw COM + NO (or NC) Simple on/off switching
SPDT Single Pole Double Throw COM + NO + NC Changeover switching (T/R relay)
DPDT Double Pole Double Throw 2 × (COM + NO + NC) Switching two circuits simultaneously
4PDT Four Pole Double Throw 4 × (COM + NO + NC) Complex antenna switching matrices

The Flyback Diode

A relay coil is an inductor. When current through an inductor is suddenly interrupted — as happens when the relay is switched off — the magnetic field collapses and the inductor attempts to maintain current flow by generating a large voltage spike in the opposite polarity. This spike can easily exceed 100 V even from a 12 V relay, destroying the transistor or IC that was driving the coil.

The solution is a flyback diode (also called a freewheeling diode or suppression diode) connected in reverse across the coil: anode to the negative rail, cathode to the positive rail. Under normal operation the diode is reverse-biased and does nothing. When the relay switches off and the spike appears, the diode is suddenly forward-biased and clamps the spike to about 0.7 V, safely dissipating the stored energy as a brief diode current.

Always fit a flyback diode across any relay coil driven by a transistor, microcontroller output, or IC. A 1N4001 or 1N4148 diode is sufficient for most 12 V relay coils. Without it, the driving transistor or IC will be damaged or destroyed.

Types of Relays

Electromechanical Relay (EMR)

The standard relay with a physical coil, armature, and contacts. Completely isolated, handles high voltages and currents, but has a limited number of mechanical switching cycles (typically 1–10 million operations) and switching speed measured in milliseconds.

Reed Relay

A reed relay uses a coil surrounding a glass capsule containing two ferromagnetic contact blades (reeds) in an inert gas atmosphere. The magnetic field closes the reeds. Reed relays switch faster than standard EMRs, generate less contact bounce, and last longer (up to 1 billion operations), but handle lower currents. They appear in RF switching applications where low contact resistance and fast switching are important.

Solid-State Relay (SSR)

An SSR uses a phototriac, TRIAC, or MOSFET instead of mechanical contacts, controlled via an optocoupler. SSRs have no moving parts, switch silently, and last indefinitely — but they have a small on-state voltage drop, generate heat at high currents, and do not provide the galvanic isolation of a mechanical relay. SSRs are common in antenna controllers and power switching applications where relay noise is a problem.

Ham Radio Applications

Transmit/Receive (T/R) Switching

When a transceiver transmits, it must disconnect the sensitive receiver front-end from the antenna to prevent damage from the transmitter's RF power. A T/R relay — typically a coaxial relay rated for the operating frequency and power level — performs this switching in milliseconds when keyed. High-power stations use vacuum relays for their low loss and high voltage rating.

Antenna Switching

Multi-band stations often use relay-based antenna switches to connect different antennas to the radio without manually changing coax cables. Relay matrices can route any antenna to any radio in a multi-operator setup.

Band Switching in Amplifiers

Linear amplifiers switch tank circuit components (capacitors and inductors) using relays to tune different amateur bands. High-voltage vacuum relays handle the high RF voltages and currents present in amplifier tank circuits.

Power Distribution and Protection

Station automation controllers use relays to switch power to amplifiers, rotators, and accessories in a defined sequence, protecting equipment from hot-switching and sequencing errors.

Hands-On: Drive a Relay with a Transistor

Build a simple transistor-driven relay circuit and observe the protection provided by the flyback diode.

What you need:
  • 5 V or 12 V SPDT relay (coil voltage must match your supply)
  • NPN transistor (2N2222 or BC547)
  • 1 kΩ resistor (base current limiter)
  • 1N4001 or 1N4148 diode
  • LED and 470 Ω resistor (load indicator)
  • Breadboard, power supply, jumper wires
  1. Connect the relay coil between the collector of the NPN transistor and the positive supply rail. Connect the transistor emitter to ground.
  2. Connect the 1 kΩ resistor between a control input and the transistor base. Apply a logic high to the control input to switch the transistor on.
  3. Connect the LED and 470 Ω resistor between the relay NO contact and the positive supply, with the relay COM to ground. When the relay energizes, the LED lights.
  4. Install the 1N4001 across the coil (cathode to positive rail, anode to collector). Toggle the relay on and off and observe that the LED responds cleanly.
  5. Listen for the relay click each time it energizes and de-energizes — this confirms the mechanical action.
What to observe: The flyback diode clamps the back-EMF spike that would otherwise appear at the transistor collector when the relay turns off. With the diode in place, the relay operates reliably and the transistor is protected. The LED on the NO contact demonstrates the changeover action: it lights only when the relay is energized.

Frequently Asked Questions

What is the difference between NO and NC contacts?

Normally Open (NO) contacts are open (disconnected) when the relay coil is not energized. Normally Closed (NC) contacts are closed (connected to COM) when the coil is not energized. Energizing the coil reverses both states: NO closes and NC opens.

Why does a relay need a flyback diode?

The relay coil is an inductor. When switched off, its collapsing magnetic field generates a large reverse-polarity voltage spike that can damage or destroy the transistor or IC driving the coil. A diode placed in reverse across the coil clamps this spike, allowing it to dissipate safely as a brief circulating current through the diode.

What is a coaxial relay and why is it used in ham radio?

A coaxial relay has contacts enclosed in a shielded, 50-ohm coaxial structure with SO-239 or N-type connectors. This design maintains the characteristic impedance of the transmission line through the relay, minimizing SWR and RF loss. Coaxial relays are used for T/R switching and antenna selection in RF circuits where a standard relay's contacts would cause unacceptable impedance discontinuities.

Can I use any relay to switch RF signals?

No. Standard relays have contact and wiring geometries that cause stray inductance and capacitance, producing significant RF loss and impedance mismatches at HF and higher frequencies. For RF switching use coaxial relays rated for the frequency band and power level. At VHF and UHF, even coaxial relay contact bounce and transit time become important considerations.

What relay coil voltage should I use in my station?

Match the relay coil voltage to the available control voltage in your circuit. Common choices are 5 V for microcontroller-driven relays, 12 V for station control bus compatibility, and 24 V for industrial applications. Using a relay coil voltage below specification means the relay may not pull in reliably; above specification causes excess heat and shortens coil life.

Test Your Knowledge

Answer the questions below to check your understanding. Every answer can be found in the lesson above.

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